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Update on where I am at.
Replaced Park Lamp Relay correctly this time. I had to take a look at the layout from the service manual and rotate it so I actually pulled the right one this time.
I unplugged the license plate lamp and the driver side tail light assembly. Put a new 10 amp fuse in and it didn't pop. I plugged the tail light back in and the 10 amp fuse popped.
So I'm left with thinking it has a short to ground?
I have to go back and take a look at the service manual to see where the assembly is actually grounded at.
Ok I did not see this post!
So it would seem the taillight is the main problem.
When you say that you "unplugged the taillight assembly" do you mean you disconnected the plug right at the bulb socket or did you disconnect the harness a bit further back from the socket assembly?
Either way if you unplugged both ground and power connection to the socket and the fuse did not blow....if you have the socket assembly disconnected you should be able to measure between the two wires with your Ohm setting..should be no reading at all!
It does not matter where the ground point is as a loose ground does not blow fuses...what is probably happening is that the socket assembly itself is shorting power to ground or the power going to the socket has either melted the two wires together through the insulation or the power wire insulation going to the socket has worn through to the chassis somewhere.
Nothing wrong with upgrading a fuse from 10 A to 15 A....I have actually seen some changes in the fuse ratings I from a 2002 KJ to a 2005 KJ where the circuitry is identical....Jeep obviously saw a problem and upgraded the ratings...maybe issued a TSB..maybe not. I will try see what fuses have been changed from 2002 to 2006 sometime!
I have a similar issue with fuse #23 on my 02 Liberty Sport 3.7L
At first is was continually blowing fuses, at the time I had another problem of the rear lift gate door reading as always open, and the locks would continually lock until the battery died. I unhooked the rear wiring assembly that controlled the locks, and now there is no more locking issues.
My only issue now is that the rear left tail light isn't working, and the license plate bulb isn't working.
The tail light bulb isn't the issue, as the brake light on that side still works, (They use the same bulb).
Last week I pulled out and swapped the tail light bulb & bulb holders that pop in and out. When I did so, it blew the left sides bulb which I replaced, and popped fuse 23# again. I replaced the bulb and popped it back in, and replaced the tail light bulb. Thus far the fuse isn't popping but I still don't have a rear left tail light, or plate light. All brakes etc working fine. Recently the rear wiper stopped working, which I think the motor may be the culprit.
I think the rear tail light and license plate bulb feed off one another, so I think my problem is in there somewhere.