http://etereman.com/blog/fiat-transmission/what-problems-plague-the-chrysler-42lre-transmission
Found that on google after reading about the problem here:
Piston Slap: Ultradriving the Budget Beater?
I probably dont care enough to go out and install a bigger cooler any time soon.
Funny how the article says the internet is "littered with stories about the 42RLE" but then goes on to talk about the equally awful Ford AXOD ****** - so the 42RLE didn't corner the market on issues. The thing about the web is you don't take time out of your busy day to comment about how WELL your transmission is shifting and getting you to the local Piggly Wiggly, work, kids ball game and Grandma's house with no issues. We assume they'll work and they usually do. Human nature says we'll talk about things that go wrong before we'll comment on things that are going well.
In 212,000 miles I had two trannies in my '03 KJ - the first one wasn't maintained and took me to 103,000 when the clutches dumped. The PO didn't do fluid changes and that's one thing Chrysler products require is on-time fluid flushes. Second, the KJ has a trans cooler from the factory so the cooling problems those articles mention with the 42RLE are pretty much taken care of from the get go.
I'll use forums like these to help me diagnose and fix issues but I view postings of problems with a grain of salt. The first place folks go these days to discuss problems is the model's forum so of course when you jump on Google and do a search for "42RLE problems" the search engine does it's job and finds problems with 42RLE trannies. Pretty much a self-fulfilling search I'd say. Same for those Ford AXOD transmissions mentioned in the article.
Drive your KJ and enjoy it, do fluid changes on-time and with the proper fluids and your Jeep will treat you well. Will it break somewhere down the road? Probably, but mechanical things break from time to time.
My 2 cents.
Bob