sport said:
It ***** to have that happen, the same is happening to me and as soon as I can get a response from Al I will be ordering the new arms.
The thing is you can't put blame on an OTT lift. If you put some actual 3thought into it you would understand that all lifts are going to extend the upper arm downward and closer to the spring. Any bottoming out on any lift will cause contact with the UBJ and the spring.
Actually that is incorrect. When the suspension droops the upper a-arm falls into the spring. In stock form the strut is what prevent the suspension from drooping so far that UBJ contact is made. The max extension of the strut is what prevents further droop. Most lifts only include slightly longer struts, but taller springs to provide the lift. The strut still keeps the shorter enough to prevent the suspension to droop far enough into the spring. Yes, a lift will place the upper control arm closer to the spring, but it should be stopped by the limiting length of the struts extension.
Lifts such as the OTT place a spacer on top of the strut assembly and push the strut assembly further down. This allows the suspension to droop further and thus the contact is made. Other lifts such as the Frankenlift use a different top plate that place the upper mounting point for the strut lower to increase droop and relieve some strut pretension. This creates the same problem as with UBJ contact and the spring as described above.
The UBJ contact can be fixed with a lower bumpstop that is shown in corywn's picture of the daystar lift. It is the small polyurethane square strapped to the bottom of the strut.
The issue with the OTT style lifts is they do not incorporate the lower bump stop or provide one. They really need too. The other issue with the OTT kits is bottoming out the strut (not over extension) which is a little different.
The Frankenlift does have the lower extension bumpstop. However is recent revision it did not function properly and therefore they when back to the old system. That is why there is mention of the UBJ contact with the Frankenlift by some folks. Also, sometimes All-J does not tight the clamp down tight enough and the bumpstop slides off. I've seen that happen on two KJs.