TRI LINK

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XWrench3

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So, I just had the front end looked at because my Lib seemed to wander going down the road. This winter I had a lower ball joint break in half, thankfully while backing out of a parking space. So I am a little paranoid about something breaking up there. Thankfully, the front end checked out ok. but they said the rear tri link bushings are shot. I need to know a couple of things about this. 1) is it dangerous to drive like this? and 2) how big of a job is it to replace the tri link or bushings? they gave me an estimate of $450.00, which included 1 hour of labor. IF the bolts holding it in place are not rusted. I live smack dab in the middle of the rust belt is, so you KNOW bolts will be rusted.
 

duderz7

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"If" you can get the bolts out they're pretty easy to replace. Check out iron rock offroad.
 

KJowner

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I did mine in around an hour and a half, in total but that was over several days because once I got it off I tried to push the old bushes out with a 20T press, even with a close fitting cup under it the arm started to distort so I abandoned that idea and had to wait for a new one to be delivered. If your old arm is better quality then the Chinese one on mine you may get lucky but if I did it again I'd just buy a new arm and stick it on without messing around.
You will need axle stands and a couple of jacks.
 

duderz7

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I did mine in around an hour and a half, in total but that was over several days because once I got it off I tried to push the old bushes out with a 20T press, even with a close fitting cup under it the arm started to distort so I abandoned that idea and had to wait for a new one to be delivered. If your old arm is better quality then the Chinese one on mine you may get lucky but if I did it again I'd just buy a new arm and stick it on without messing around.
You will need axle stands and a couple of jacks.
I was able to press new bushings and ball joint into my original arm, but it was not worth the hassle. I wouldn't suggest it to anyone.
 

KJowner

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I was able to press new bushings and ball joint into my original arm, but it was not worth the hassle. I wouldn't suggest it to anyone.
Mine was made from rusty tinfoil
 

XWrench3

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Yeah, I had no plans to replace the bushings / ball joint in the o.e.m. part. i will just buy a new arm. ANY part under there that has been down there for 18 years can not be in good structural shape anymore. I will just buy a part and replace the entire arm. so today will start the week long soaking of all of the bolts with penetrating oil, so that i might be able to remove the parts rather than breaking them.
 

duderz7

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If you go with the stock style keep in mind that you get what you pay for. Lots of cheap ones that won't last out there. And when you finally find a good one it's about the same cost as the IRO.
 

Anton807

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Does anyone know the bolt size, spacing and plate thickness on the JBA Y link extension? Looked at the Iron Rock kit but is very pricey once shipped to me. O have the recommended stuff for the OME DIY lift already. Looking at making some links like the one pictured in this thread:

Thread 'JBA Y-Link Extension' https://www.jeepkj.com/threads/jba-y-link-extension.74704/

Thanks.
 

duderz7

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If I'm remembering correctly I don't think those lasted to well, more of a bandaid. The IRO is a little pricey, but you'll likely never have to mess with it again.
 

Anton807

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If I'm remembering correctly I don't think those lasted to well, more of a bandaid. The IRO is a little pricey, but you'll likely never have to mess with it again.
That will be a future upgrade for sure but budget is a little tight after buying the rest of the parts.
 

Deb'nKJ

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If it only takes an hour, how can it cost $450?

I reckon it probably took me 2 or 3 days (spread over, I think, 4 weekends) - but the replacement part was only about £80., so not a lot more than 2 bushes.

The bolts were no problem at all, too high up in a sheltered spot to suffer from rust it seems. What took me hours & hours was getting the stud of the balljoint out of the clamp on the diff - & almost as long to fit the new one. Of course, in a shop, on a lift they likely wouldn't have the same problems with lines of sight, never mind access.

Oh, & OP mentioned whether it was dangerous, I moved mine a mile to it's storage site, & back, with it disconnected, very carefully, obviously, & didn't notice anything. Not recommended, but just goes to show that it will never get to the point when it can't be driven.
 

KJowner

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The design of the oem one is poor, the bushes are in the wrong position, it should have been designed the same as the front upper wishbone! I did think about making something better but I'm busy with life at the moment.
 

XWrench3

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sorry that I forgot to post here right after I got this fixed. I had a lot on my plate at that time. replacement was not easy, but it was not as bad as I would have thought. with the exception of the drivers side bolt came out with all of the body threads with it. I ended up buying a grade 8 bolt, nut and washers, and drilling all the way through the body, placing the nut and washers on the inside of the cab under the seat. i used red Loctite on the nut. so this should be a "permanent" repair.
 

u2slow

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Does anyone know the bolt size, spacing and plate thickness on the JBA Y link extension? Looked at the Iron Rock kit but is very pricey once shipped to me. O have the recommended stuff for the OME DIY lift already. Looking at making some links like the one pictured in this thread:

Thread 'JBA Y-Link Extension' https://www.jeepkj.com/threads/jba-y-link-extension.74704/

Thanks.
I can check the thickness when i get home in about a week. I want to say 3/8" but it might be 1/2". The bolt spacing and diameter can be measured on any KJ. Bolts are little longer is all.
 
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