Winch mount on stock bumper.

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

marjsyd

New Member
Joined
Feb 8, 2022
Messages
6
Reaction score
3
I’de love to install a Warn winch on my 03 Kj and keep the stock bumper. I know ARB had a winch capable bumper but it adds a significant amount of weight to the truck plus its not cheap. I’ve seen people using Detours Backbone winch mount but i doesn’t sound like they make them anymore, I couldn’t even find company’s website. In some older threads i’ve seen people building their own winch mounts and posting design plans. Unfortunately those pictures don’t work anymore, so I’m wondering if anyone has any good designs for a winch mount or knows where to get a pre-made mounting plate?
I'm using the ARB. With front winch mounts you also need to consider protection and that your airbags will still work based on the impact characteristics. ARB design its front bars to work with the car's crash safety design.
 

vlad588

Full Access Member
Joined
Aug 1, 2018
Messages
125
Reaction score
55
Location
Vancouver

Yetiboy01

New Member
Joined
Jun 28, 2021
Messages
22
Reaction score
10
Arb doesn't remove the crossmember.
Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
 

tommudd

Moderator
Staff member
Moderator
Joined
Jul 14, 2005
Messages
22,450
Reaction score
3,650
Location
Southeastern Ohio
Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
removing cross members LOL
I been building 4x4s for over 45 years and never remove a cross member , UNLESS you need to and replace with a better / stronger one in its place
 

tommudd

Moderator
Staff member
Moderator
Joined
Jul 14, 2005
Messages
22,450
Reaction score
3,650
Location
Southeastern Ohio
Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
Not similar , I ran a ARB for years and installed 5
 

JeepinSteve

Member
Joined
Oct 27, 2021
Messages
34
Reaction score
29
So I decided to build a winch mount retaining my stock bumper. I used two 2x2 1/4" tubes and a universal winch mount from Harbor Freight which are welded and bolted together with grade 8 bolts for added strength. To mount it, I did something very similar to what Nate from Dirt Lifestyle did, I just changed a couple of things. Where he cut the 2x2 1/4" tubing short so he could weld the nuts to the inside of the tube through the back of the tube, I kept the tubes long so they would go into the unibody / frame as far as possible, so I could add more bolts down the road if I need them. In order to weld the nuts, I had to cut a piece out of the top side of the tube (angle grinder), which was welded back in after the nuts were welded in place. Also, I used the factory tow hooks to add a little bit of strength to the mounting points. The bolts that hold the mount to the frame first go up through the tow hooks (which I think are 1/4" or 3/16"), then the thin sheet metal frame, then through the 2x2 tubing into a nut that is welded inside the tube. I used grade 8 3/8 bolts, nuts, and washers. I threw this together quickly as I didn't have much time to work on it. I do plan on welding in some covers for the ends of the tubes when I have time, and I might angle them a little bit. I would say the most difficult part of this was cutting the plastic bumper. It just didn't cut very clean no matter what tool I used. I installed the bumper first, then slowly cut away at the bumper until the mount was able to slide in.
 

Attachments

  • Winch1.jpg
    Winch1.jpg
    415.4 KB · Views: 107
  • Winch2.jpg
    Winch2.jpg
    379.8 KB · Views: 105
  • Winch3.jpg
    Winch3.jpg
    194.2 KB · Views: 101
  • Winch4.jpg
    Winch4.jpg
    211.2 KB · Views: 104
  • Winch5.jpg
    Winch5.jpg
    322.7 KB · Views: 105

lfhoward

Wheel. Repair. Repeat.
KJ Supporting Member
Joined
Dec 9, 2012
Messages
2,449
Reaction score
2,710
Location
Philadelphia, PA
Nice job. Looks kind of like the Detours Backbone in the old days that is not made anymore. Also super stout.
 

duderz7

Full Access Member
Joined
Jan 20, 2016
Messages
1,517
Reaction score
1,268
Location
Weiser, ID
Looks good, consider adding a plate that connects the 2 square tubes and bolts across the front crossmember for added dimension.
 

JeepinSteve

Member
Joined
Oct 27, 2021
Messages
34
Reaction score
29
Looks good, consider adding a plate that connects the 2 square tubes and bolts across the front crossmember for added dimension.
Thanks. Yes, agreed. I would like to connect the two square tubes. After I get the end caps welded in, that will be my next upgrade to the mount.
 

sota

Full Access Member
Joined
Apr 6, 2011
Messages
2,401
Reaction score
1,262
Location
NJ
I could removing the crossmember, but ONLY if you're replacing it with something else even stronger.
 

duderz7

Full Access Member
Joined
Jan 20, 2016
Messages
1,517
Reaction score
1,268
Location
Weiser, ID
I like the way it's tucked in there and hidden away, but it doesn't look up to the task.
 

bwood97

New Member
Joined
Sep 1, 2023
Messages
13
Reaction score
14
This one actually looks pretty good but unfortunately they do not ship to Canada :(
They ship to Canada now! I just checked it out and out my address in (BC in Canada), $146 euros shipping. All in, with shipping and the winch mount, it came to about $500 CAD
 

Latest posts

Members online

Top