There is a ton of great information buried in threads containing tips regarding maximizing fuel economy. I have scraped through the forum and collected everything I found into this document. Hopefully this helps any future user running a search.
If you have experienced a sudden or gradual decrease in your fuel economy go through the following list and hopefully you make some gains. At this point, 2017, it is fairly well accepted that the average mpg for the 3.7 KJ is 14-16 City and 21-25 Highway*.
The List:
1: Driveline
-Jack up the Jeep.
-Spin each tire by hand and check for resistance.
-Front tires should have similar resistance to each other, back tires should have similar resistance to each other.
If you experience excessive resistance on one tire over another check for:
-Seized caliper
-Seized Parking brake cable
-Other driveline issues such as rear differential bearings, front wheel bearings, etc.
2. Consumables:
Spark Plugs - Remove and inspect plug condition and gap, proper gap will be on the emissions sticker under the hood. If plugs need replacement grab a set of cheap copper plugs and gap them to the specifications on the emissions sticker under the hood.
Fuel filter - Replace if past recommended service interval, check your service manual for this timeline.
3. Air Intake System:
Throttle Body - Check for carbon deposits and clean with: 02-05 Throttle Body Cleaner, 06-07 Soapy Water
Idle Air Control (IAC) (It's mounted to the throttle body) - Check for carbon deposits and clean with Throttle Body Cleaner
Pollution Control Valve (PCV) - Remove, inspect and clean or replace if cleaning is impossible.
Small sponge filter in the airbox - Change or clean it with some gasoline.
4. Recommended* Driving Speeds in Miles Per Hour:
40-45: City Optimal
60-65: Highway Optimal
70: Highway Sub-Optimal
80+: You can watch the fuel needle drop about as fast as you are moving down the highway.
Additives:
A synthetic cleaner works best.
Set up the cleaning rig as though your engine is hooked up to an IV drip line like they give patients in hospitals.
Hook one end of the IV drip line into a vacuum line that is located as close to the throttle body as possible.
Poke a hole in the side of the drip line right before where you have attached it to the vacuum line, this is to atomize the cleaner.
The cleaner you have chosen goes at the other end of the IV line
Start the engine and keep RPM between 1200-1400
Begin inducing cleaner into the vacuum line at a rate of one drop per second, it should take about 30-45 minutes to consume 16oz of cleaner.
*Based on averaging out numbers reported by forum users posted over a 15 year period, individual KJs will perform differently.
If you have experienced a sudden or gradual decrease in your fuel economy go through the following list and hopefully you make some gains. At this point, 2017, it is fairly well accepted that the average mpg for the 3.7 KJ is 14-16 City and 21-25 Highway*.
The List:
1: Driveline
-Jack up the Jeep.
-Spin each tire by hand and check for resistance.
-Front tires should have similar resistance to each other, back tires should have similar resistance to each other.
If you experience excessive resistance on one tire over another check for:
-Seized caliper
-Seized Parking brake cable
-Other driveline issues such as rear differential bearings, front wheel bearings, etc.
2. Consumables:
Spark Plugs - Remove and inspect plug condition and gap, proper gap will be on the emissions sticker under the hood. If plugs need replacement grab a set of cheap copper plugs and gap them to the specifications on the emissions sticker under the hood.
Fuel filter - Replace if past recommended service interval, check your service manual for this timeline.
3. Air Intake System:
Throttle Body - Check for carbon deposits and clean with: 02-05 Throttle Body Cleaner, 06-07 Soapy Water
Idle Air Control (IAC) (It's mounted to the throttle body) - Check for carbon deposits and clean with Throttle Body Cleaner
Pollution Control Valve (PCV) - Remove, inspect and clean or replace if cleaning is impossible.
Small sponge filter in the airbox - Change or clean it with some gasoline.
4. Recommended* Driving Speeds in Miles Per Hour:
40-45: City Optimal
60-65: Highway Optimal
70: Highway Sub-Optimal
80+: You can watch the fuel needle drop about as fast as you are moving down the highway.
Additives:
A synthetic cleaner works best.
Set up the cleaning rig as though your engine is hooked up to an IV drip line like they give patients in hospitals.
Hook one end of the IV drip line into a vacuum line that is located as close to the throttle body as possible.
Poke a hole in the side of the drip line right before where you have attached it to the vacuum line, this is to atomize the cleaner.
The cleaner you have chosen goes at the other end of the IV line
Start the engine and keep RPM between 1200-1400
Begin inducing cleaner into the vacuum line at a rate of one drop per second, it should take about 30-45 minutes to consume 16oz of cleaner.
*Based on averaging out numbers reported by forum users posted over a 15 year period, individual KJs will perform differently.
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