Deb'nKJ
Full Access Member
- Joined
- Jun 3, 2022
- Messages
- 633
- Reaction score
- 535
Some guys have all the luck
Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.
No luck to it, been buying parts and vehicles since 1971 and selling, repairing and flipping themSome guys have all the luck
You must be registered for see images attach
Not my best work but got the switches installed and 1 set of lights wired up ,but itll do for now...got my transmission factory skid in today so looking forward to get that installed after I paint it
If you are having issues with simple things then by all means sell it and buy a brand new CAR.Finally got myself in the mood to start on changing the front diff. Really wish I hadn't bothered, spent the afternoon trying to remove the front drive shaft, managed to remove all the bolts & gave up - at least for today: too tired, frustrated & dispirited. Off work tomorrow, so might go back to it but really beginning to wonder if it's worth all the grief.
While looking for a 10mm socket I'd dropped under the hood, discovered what I recognised as the left valve cover but, as far as I'm concerned, removing it is well nigh impossible & have gaskets to replace next year (if it survives that long) & still can't even see the right one. Also have a bad feeling about the transfer case - & it now needs a new battery. None of this is very encouraging when I'm still undecided about whether I like it enough to keep. It would be so easy to make a phone call & it be gone & yet . . .
Like I said before, what you may find simple, I don't; not because of the job (I've removed numerous drive shafts over the years) but because it's a KJ, unfamiliar &, in some respects, quite strange.If you are having issues with simple things then by all means sell it and buy a brand new CAR.
If you are having issues with just removing the front driveshaft, then I'm sure you will have a heartattack when you get to the front diff
and thats even with me giving you a couple of short cuts that Haynes and Chitons never heard of LOL
Those things are all pretty routine as far as maintenance goes
The valve covers as well
If you set your mind to it, look at each thing before you start , take your time, breath deep and don't get excited, you'll do fine
Now, to specifics: made some progress, in that the shaft's no longer seized in the flange on the diff but still can't separate them, mainly for want of room. Logic suggests removing the left down-pipe/cat. (as the FSM says for the 2.5 diesel) &/or the transfer case X-member, but I'm reluctant to do that if it can be avoided.
"persuade" now there's an understatement! Sounds more like brute force to me. Still, if that's how it has to be done, I'd better treat myself to a chisel because none I've got left are up to that. Think I'll still take the left down-pipe off because the cat needs re-welding to make leak free joins.If yours is a gasser and bolts are all out, I was able to persuade my front driveshaft/front prop shaft out with a cold chisel and hammer.
When you get to removing the differential housing, the bolts holding it in (if they are factory still) were installed backwards, easiest way is to cut them out. Otherwise how they designed it, you'd have to drop the lower control arm just to slide the bolt out, and will need an alignment or at least a check doing it that way. If you cut them, you can install new bolts the other way around (nuts on the side of the control arms), and have no problems if you have to remove them for the future, and no alignment.
That's encouraging, because mine's developed an irregular rhythm & I'd read somewhere that KJ turn signals are computer controlled.The turning signals/hazards for the 03.KJ weren’t working on driver side front and rear, I went ahead and replaced the Flasher Relay and I’m back on the road. Now it’s time to replace that rack and pinion bushing and I’ll be content. (Also I swapped the flasher relay from the 07.KJ since it won’t be using it immediately)
For this particular relay/switch it controls both turn signals and hazard lights. All you need is a screw driver to to disassemble the climate control unit and remove the radio. It’s a total of (6) screws.That's encouraging, because mine's developed an irregular rhythm & I'd read somewhere that KJ turn signals are computer controlled.
TOTALLY WRONG ON REMOVING THE FRONT DIFFIf yours is a gasser and bolts are all out, I was able to persuade my front driveshaft/front prop shaft out with a cold chisel and hammer.
When you get to removing the differential housing, the bolts holding it in (if they are factory still) were installed backwards, easiest way is to cut them out. Otherwise how they designed it, you'd have to drop the lower control arm just to slide the bolt out, and will need an alignment or at least a check doing it that way. If you cut them, you can install new bolts the other way around (nuts on the side of the control arms), and have no problems if you have to remove them for the future, and no alignment.